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Product and Fixture Development

Railtur > Product and Fixture Development

R&D Product Development

Our company's R&D department; Has the ability to develop and design new products. By determining customer demands and market needs, products that will create awareness with contemporary approaches are designed and qualifications are provided according to the relevant standards.

Platform Wagon

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Rgns type platform wagon: three-dimensional design model.
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The dimensioned manufacturing drawing of the same wagon. The 2D drawings generated from the 3D model are what the shop floor builds from.

In design; Environmentally friendly products are developed that increase operational safety, reduce maintenance costs and reduce life-cycle costs. In the design details, the lifetime cost control of the products significantly contributes to the reduction of LCC (LIFE CYCLE COST) and increases operational safety.

Our products have unique designs and are personalized according to customers.

R&D department; It has the ability to design a quality product in a very short time according to customer requirements by using innovative approaches and modern technology opportunities.

Finite element analysis: the colours show where stress concentrates under load. Weak points are found here, before anything is manufactured.
Finite element analysis: the colours show where stress concentrates under load. Weak points are found here, before anything is manufactured.

Y-Type Bogie – H-Frame

Thanks to its 3D modeling and numerical analysis capability, the strength of the products is checked and it paves the way for successful passing of type strength tests.

Bogie general assembly model. The same model also generates the production recipes and bills of material.
Bogie general assembly model. The same model also generates the production recipes and bills of material.

Y-Type Bogie

The drawings use the SolidWorks software package. After the creation of 3D models, SolidWorks provides easy and fast creation of 2D drawings that form the basis for the production process, as well as creates production recipes and bills of materials for each product.

R&D Fixture Development

Our company's R & D department; It also has the ability to design the production fixtures and production line of new products developed. Assembly fixtures are designed by taking into account the variable manufacturing tolerances, weld shrinkage and personnel error margins. Verifications are made at regular intervals to ensure standardization in products.

Part fixings in designed fixtures; It is done with manual, pneumatic or hydraulic clamps.

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Welding fixture design. The clamps hold the part fixed throughout welding, and the shrinkage that heat causes is designed in from the start.
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Production line fixture: design model. Every new product means the line itself is designed again.

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